Kitting and pre-packing

Create kits and packs with speed, precision,
and flexibility.

Simplify kitting and pre-packing with expert support

Kitting and pre-packing processes differ from standard picking and packing – and require specialised systems to ensure accuracy, efficiency, and quality control. Coghlan delivers exactly that.

Whether you’re running a promotion, preparing subscription boxes, or sending multi-SKU packages, kitting demands precision. Done well, it saves time, reduces costs, and enhances your customer experience. Done poorly, it can lead to delays, mispacks, and unnecessary expense.

With Coghlan, you can streamline complex processes without the operational headaches.

Why businesses choose Coghlan for kitting and pre-packing

Scalable kitting capability – From simple bundles to complex multi-SKU kits, we can handle any level of complexity

Value-added presentation – Special wrapping, inserts, information cards, and other customisations available
Flexible processes – Promotional kits, gift packs, or subscription boxes tailored to your business needs
Efficient turnaround times – Kits assembled and shipped on schedule to meet your deadlines
Accuracy and control – Advanced scanning technology and robust quality checks for every pack

How Coghlan makes kitting easy

Pre-assembly of kits for improved dispatch speed and reduced labour costs
Secure storage and inventory management for all kit components
Integration with your order systems for real-time tracking and stock visibility
Custom packaging options to meet branding requirements
Barcode and labelling to support compliance and traceability

Technology that keeps you in control

Coghlan combines decades of experience with smart IT systems to help you manage kitting and pre-packing efficiently:
Real-time visibility of stock and kit status
Direct system integration with major e-commerce platforms
Digital tracking for all assembled kits and individual components
Configurable reporting to monitor performance and costs

Hear from our customers

Just wanted to touch base and say a HUGE thank you everyone for all your hard work this year – we honestly couldn’t have done it without you!  So thrilled to be working with such a fantastic team. Can’t thank you enough for being a part of our growth this year. We appreciate the effort and support immensely and look forward to another great year.

Jess & Andrea

Steele Label

We won Baby Care Product of the Year as voted by our consumers. We were able to meet the rigorous criteria as a result of the unique co-creation process. This award win gives us a great opportunity to thank you for helping make this possible. The service that Coghlan provided has allowed us to confidently and consistently share our product with mums across Australia.

Michaela

Mater Nappies

We receive lots of positive feedback from happy customers who love the speedy delivery and great packing provided thanks to Coghlan. “Very fast, out for shipping the same day as purchasing”, “Fast delivery & packaged well”, “The delivery speed/packaging/accuracy of the order is excellent. Highly recommend!”

Torun

The Bamboo Shop

We have been working with Coghlans in Clyde for a couple of years now. The team are very friendly and responsive to our needs. The portal is very user friendly and easy to use. They’re able to efficiently process orders which has been particularly helpful during promotional periods. Thanks Coghlan team!

Hannah

Vush

We’re very pleased with the team at Coghlan. The implementation process from system integration to stock receiving was seamless. We’re provided regular updates which was integral to managing our business and customer expectations. The Coghlan team are obviously very experienced in their roles, passionate in what they do and understand the importance we place on fulfilling customer orders. 

Steve

Good to play

The Coghlan team has helped provide Kobo customers across Australia, New Zealand and Singapore with the best possible retail eCommerce shopping experience. The team is reliable, efficient, and highly responsive in addition to being accommodating and flexible as our business continues to grow. As a bonus, they’re a pleasure to work with. We’re very happy with their performance and look forward to continuing our services with them.

Nantha

Rakuten Kobo Inc

We understand that there are still lockdown restrictions in Melbourne. However we noticed that all our orders being processed promptly thus all we are up to date. On behalf of everyone from Trade Hero, we would like to express our great appreciation and thanks for processing our orders on time, every day. This had a positive impact on our store— for being able to deliver right on time amidst the situation. Once again, thank you for all your efforts.

HB

Trade Hero

The Coghlan team have given us absolute peace of mind when it comes to getting products to our customers and form a critical part of giving them the best possible eCommerce shopping experience. The team is reliable, efficient and collaborative to work with. Their ability to be flexible and adaptable has also been critical as our business has grown and evolved. Thank you!

Alex

The Peach Box

We’ve always been impressed with Coghlan’s professionalism, service and most importantly for our business, their efficiency to deliver promptly to our customers. We tried other providers and found Coghlans’ service to be superior in every aspect. Highly recommended.

Sue Bennardo

Hip Kids

Hey Rolf! Just wanted to thank you again for all the support and solutions! Your team is AMAZING. We couldn’t be happier. Go Coghlans woo hoo!

Teena

Bondi Beach Baby

How Coghlan is helping businesses grow

Case study

The Inappropriate Gift Company

Step by step, side by side: How the right fit 3PL partner helped The Inappropriate Gift Company maximise viral fame and global growth
Case study

redsbaby

How the right fit 3PL helped redsbaby grow without compromise

Why partner with Coghlan?

For over 30 years, we’ve helped businesses simplify fulfilment processes, improve accuracy, and deliver a better customer experience. Whether you’re creating promotional bundles, preparing event kits, or managing ongoing kitting programs, we have the people, systems, and expertise to make it happen – seamlessly and at scale.

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